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3150/4+1 drum twister machine
The 3150/4+1 Drum Twister Machine is a high-performance cable laying-up machine designed for large-section and long-length power cables. It is also suitable for steel/copper wire armoring, shielding, and other cable manufacturing processes. With advanced PLC control, AC/DC motor drives, and a user-friendly touchscreen interface, this machine ensures precision, efficiency, and reliability in cable production.
Key Features
1. Advanced PLC Control System
Precision Operation: Automatically regulates motor synchronization, speed, and tension.
Real-Time Monitoring: Displays and stores process parameters for optimal performance.
Fault Diagnosis: Detects and displays faults on the touchscreen for quick maintenance.
2. High-Efficiency Motor Configuration
AC Variable Frequency Motors: Used for pay-off, twisting, wrapping, and traction (speed controlled by inverters).
DC Motor for Take-Up: Equipped with Parker590 DC drive, ensuring stable tension (adjustable via touchscreen).
3. Flexible Process Control
Adjustable Cable Pitch: Set, modify, and display on the touchscreen.
Directional Control: Supports left/right wiring, jogging, and fast-speed movement.
Back Twist Rate: Freely adjustable from 0-100% for optimal cable quality.
4. Robust Mechanical Design
Drum Twisting Structure: Ensures high productivity, easy loading/unloading, and low noise.
High-Strength Components: Precision-engineered for smooth rotation and durability.
5. Safety & Protection Systems
Multiple Protections:
Cable rack fork horizontal protection
Speed control fault alarm
Hydraulic lift reset protection
Over-travel limit switch
Air pressure undervoltage protection
Broken tape detection
Technical Specifications
|
Model |
3150/4+1 |
|
Max Wire Diameter |
Φ25～Φ120mm |
|
Max Pay-Off Speed |
33 r/min |
|
Max Line Speed |
50 m/min |
|
Caterpillar Max Load |
4000 kg |
|
Back Twist Rate |
0-100% adjustable |
|
Take-Up Motor |
DC motor (Parker590 drive) |
|
Control System |
PLC + Touchscreen HMI |
Main Components
1. Center Rotating Pay-Off
Fork-type cantilever design, driven by an independent motor.
Pneumatic tension control (adjustable during operation).
Shaft-less bobbin clamping for easy loading/unloading (crane-assisted).
Pneumatic brake & manual jog control.
2. Dual-Disc Non-Metallic Taping Head
Materials Supported: Polyester tape, non-woven fabric, glass cloth, copper tape, etc.
AC motor + inverter control, with left/right rotation.
Mechanical friction tension control for stable winding.
Auto-stop function when tape runs out.
3. Dual-Disc Steel Tape Armoring Head
Similar to non-metallic taping head but optimized for steel tape.
Pneumatic brake & tension feedback for consistent performance.
4. 6T Rotating Caterpillar
Max Load Capacity: 6000 kg
Max Line Speed: 50 m/min
Motor Power: 37 KW (AC variable frequency motor)
5. Rotating Take-Up
Fork-type support wheel, DC motor-driven (max tension: 250 kg).
Hydraulic lifting platform for easy bobbin handling.
AC traverse motor with automatic direction switching.
Order Information
- Lead Time: 30-180 days
- Payment Methods: T/T, L/C
- Minimum Order Quantity: 1 unit
- Customization: Available
- OEM & ODM: Supported
- After-sales Service: 24/7 online support, on-site visits possible
- Warranty: 1 year
- Workshop Facilities: Specialized production, welding, and assembly workshops
- Quality Control: Experienced QC engineers (15+ years)
- Logistics: Sea freight, plastic film packaging, wooden boxes at extra cost
